We’ll Do the Heavy Lifting for You
For over 100 years, Courion has been a trusted provider of manually operated and powered freight elevator doors, car gates, car enclosures, and related components to elevator companies worldwide.
Our state-of-the-art elevator technology enables contractors to modernize or repair any freight elevator door system. Additionally, Courion offers comprehensive “turn-key” solutions for new freight elevator projects.Courion Document Library
| Title | Link |
|---|---|
| 2 Section Slide-Up Installation | |
| Auto Sta Set Datasheet | |
| Cab Enclosures Parts | |
| Car Enclosure Catalog | |
| Car Enclosure Installation | |
| Car Gate Catalog | |
| Car Gate Parts Manual | |
| Care Edge Datasheet | |
| CARE Light Curtain Installation Instructions | |
| CARE-C-Light-Curtain Installation | |
| Carlift Specifications | |
| Carlifts Parts and Maintenance Manual | |
| Cart Coordination Illustration | |
| Cart Matic Installation | |
| Cart-Matic Brochure | |
| Cart-Matic Control Datasheet | |
| Cart-matic Maintenance Guidelines | |
| Cartlift Courion Installation | |
| Controls Parts Manual | |
| Courion Survey Sheet | |
| Courion_iLearn Freight Door Control Flyer | |
| Courion_iLearn-Freight-Door-Control | |
| Courion_Sales-Catalog | |
| Door iSensor Datasheet | |
| Door Operator Datasheet | |
| Door Protection Parts Manual | |
| Freight Doors Catalog | |
| Freight Doors Specifications | |
| Freight-Door Equipment Parts | |
| Freight-Door Operator Parts | |
| Gate Column Datasheet | |
| Gate Contact Datasheet | |
| Gate Contact Retrofit Kit Installation | |
| Gate Drive Unit Datasheet | |
| Gate iDRIVE Datasheet | |
| Gate iSensor Datasheet | |
| Gate Limit Switch Datasheet | |
| Gate-D Style Installation | |
| Guilbert & Energy Service Parts Manual | |
| Harris Preble Service Parts Manual | |
| HG Style Door Installation | |
| iDRIVE Door Datasheet | |
| iLearn System Manual | |
| iLEARN Wiring Schematic | |
| Installation Gate Ratio | |
| Interlock Datasheet | |
| Interlock Parts | |
| iWIRE CANbus System Datasheet | |
| LF96 Guide Shoes Datasheet | |
| Limit-Switch Parts | |
| Lobby Full Sensors Installation | |
| LP25 Motor Datasheet | |
| Modernize Catalog | |
| MP Control Datasheet | |
| MP Control Manual | |
| MP Controls FS2010 Manual | |
| P Style Gate Installation | |
| PA Style Freight-Doors Installation | |
| Parts – Maintenance and Adjustment Manual | |
| Parts – Routine Maintenance Guidlines | |
| Protection Reversing Edge Installation | |
| Protection Safety Meeting Rail Installation | |
| Q-Gate Installation | |
| Q-Style Door Installation | |
| QLS II Limit Switch Datasheet | |
| Retiring Cam Datasheet | |
| Retiring Cam Installation | |
| Retiring Cams Parts Manual | |
| Single Section Slide-Up Door Installation |
Freight Door Equipment
Courion offers a multitude of options in freight door design and construction to fit most spaces, loading and class requirements. Courion Freight Doors come in vertical bi-parting and slide-up designs, and steel plate, steel plate insulated and metal clad constructions.
Courion’s standard freight elevator door equipment represents the culmination of over 90 years of experience and progress in the design, manufacture, and installation of power operated freight elevator doors and gates.
Vertical Bi-Parting Freight Doors
Vertical bi-parting doors provide full opening width access to the inside of the car, but require very little additional hoistway space. Bi-parting doors can be applied in most hoistway situations, including short spandrel heights, shallow pit, and low overheads. The counterbalance of the two door panels ensures smooth operation and long motor life for power doors.
Regular Type Doors
Regular Type Doors have found acceptance world wide. They are used when there is sufficient space available in the hoistway.
Telescoping Upper Section Doors
Telescoping Upper Section Doors are used at the top landing only, where clear overhead is low. The upper half of the door is in two sections, thus reducing the clear overhead required.
Pass Type Doors
Pass Type Doors are used when the floor-to-floor dimension is restricted. Pass doors allow the use of Bi-Parting doors by having the upper panel at the short floor height offset to pass behind the lower panel of the door above. They are also known as Extended Sill Doors.
Regular or Pass Type Upper Panel with Compound Lower Panel
(1/3 down, 2/3 up) are used when the pit is less than standard. This door reduces the pit required.
Slide-Up Freight Doors
Single Section Slide-Up Doors
Single Section Slide-Up Doors can be used when the distance between the projecting sill and the underside of the projecting sill above is adequate.
Two Section Slide-Up Doors
Two Section Slide-Up Doors can be used when the clearance available is less than required for Single Section Slide-Up Doors.
Door Construction
There are three basic types of standard door construction available from Courion:
- STEEL PLATE (SP) panels have 12 gauge face sheets welded to reinforced structural steel frames. SP doors are UL and C-UL rated 1-1/2 hour (B).
- STEEL PLATE INSULATED (SPI) panels are similar to SP, with the addition of insulation and a shaft-side steel sheet covering. SPI doors are UL and C-UL rated 1-1/2 hour (B) and heat transmission rated at 650 degrees F maximum temperature rise in 30 minutes.
- METAL CLAD (M-6) panels have wood cores with galvanized steel coverings that provide greater fire resistance and extra resilience. M-6 doors are recommended for general commercial and heavy duty industrial use – except in wet conditions. M-6 doors are quieter and more resistant to serious damage from power trucks. M-6 doors are UL & C-UL rated 1-1/2 hour (B), and heat transmission rated at 250 degrees F maximum temperature rise in 30 minutes.
Door Operator
Courion has combined modern motor technology with design innovation to create the new LP25 Freight Door Operator. It is compact, durable, and easy to install. The motor housing is a totally enclosed, non-ventilated aluminum die cast housing with an integral junction box. The intermittent duty motor has over twice the stall rating of any similar motor in the industry.
Interlock
Courion doors are equipped with an electromechanical interlock, activated by an adjustable retiring cam. Courion’s interlock is NEMA 4, 12, and 13 – standard. Devices with NEMA ratings of 4X, 7, and 9 are available.
Limit Switch
Courion’s new QLS II Limit Switch cuts installation time in half – one switch handles both the Door Open and Door Close function. As with the Courion Interlock, the Courion Limit Switch is NEMA 4, 12, and 13 – standard.
Door Shoes
Courion has finally brought freight door guide shoes out of the stone age. The Courion LF96 Guide Shoes composite design means no more shims or small shoe pieces. The molybdenum surfaces withstand loss of lubrication and eliminates metal on metal clatter.
CARE Automatic Reversing Edge
Courion was the first to introduce a non-contact infrared light curtain for freight elevator doors. The CARE represents a cost effective way to reduce damage to freight elevator doors and car gates.
Auto Sta-Set Switch (Optional)
The Courion Auto Sta-Set Switch prevents lower door panels from being damaged when a heavy weight passes over the freight elevator entry. When activated, the Auto Sta-Set Switch energizes the door motors, causing the door panels to remain in the FULL OPEN position and at rest. The Auto Sta-Set Switch is NEMA 4, 12, and 13 – standard.
Side Opposite Locks
Side Opposite Locks are used to ensure the closed position of the door panels. They are standard on all doors that are 10’ (3000mm) or wider.
Sound Reduction Insulation
To reduce the noise of freight elevator doors, Courion can apply a mastic sound deadening coating to the hoistway side of any door panel.
Door Panel Finishes
Factory 2-part epoxy primer is standard. Also available in stainless steel and a wide range of decorative metal laminates without compromising UL ratings. Typical special finishes include:
- 2-Part Epoxy (color to be specified)
Powder Coat Enamel (color to be specified) - #4 Stainless Steel roomside face sheet with factory prime frame
- #4 Stainless Steel roomside face sheet with
- 2B Stainless Frame 2B Stainless Steel roomside face sheet with 2B Stainless Frame
Also available are stainless steel guide rails, chain rods and chain.
Electrical Wiring Packages
Courion can provide you with a customized wiring package that includes pre-marked hoistway and motor wire bundles, and hoistway and cab top junction boxes with marked terminal strips. Optional items include traveling cable, conduit, and fittings. Courion Wiring Packages are tailored to your requirements and needs.
Installation
BSIS, A Vantage Company, by Chris Peelle, is a New York based company primarily serving the greater NY Metropolitan area. We are a Local 1 I.U.E.C. and Local 580 Ironworker signatory company, with some of the most experienced and meticulous installers in the industry. We offer high quality installations of passenger and freight doors, cabs, cab remodels, platforms and emergency repairs.
Minimum Space Requirements for Standard Courion Equipment
| Area if Hoistway | Regular Type (Power) | Regular Type (Manual) | Pass Type (Power) | Pass Type (Manual) | 1-Section Slide-Up (Power) | 2-Section Slide-Up (Power) |
|---|---|---|---|---|---|---|
| Lintel to Sill Above | 1/2 Frame Opening + 6″ (153mm) | 1/2 Frame Opening + 6″ (153mm) | 24″ (610mm) | 24″ (610mm) | Frame Opening + 12″ (305mm)* | Frame Opening + 16″ (406mm)* |
| Pit Depth | 1/2 Frame Opening + 5-1/2″ (140mm) | 1/2 Frame Opening + 5-1/2″ (140mm) | 1/2 Frame Opening + 5-1/2″ (140mm) | 1/2 Frame Opening + 5-1/2″ (140mm) | n/a | n/a |
| Top Lintel to Overhead | 1/2 Frame Opening + 3-1/2″ (89mm) | 1/2 Frame Opening + 3-1/2″ (89mm) | 1/2 Frame Opening + 3-1/2″ (89mm) | 1/2 Frame Opening + 3-1/2″ (89mm) | Frame Opening + 12″ (305mm) | Frame Opening + 12″ (305mm) |
| Car to Sill | 5″ (127mm) | 5″ (127mm) | 6-3/4″ (172mm) | 6-3/4″ (172mm) | 6-3/4″ (172mm) | 7-1/2″ (190mm) |
| Return | 12″ (305mm) | 11″ (280mm) | 12″ (305mm) | 12″ (305mm) | 12″ (305mm) | 12″ (305mm) |
*On Slide-Up doors. “Lintel to above Sill” is measured from the lintel to the underside of the above projecting sill.
These standards represent minimum space requirements for Courion’s standard freight door equipment. Please contact Courion if your hoistway does not meet these minimum standards and we will be glad to provide you with a customized solution.
Fire Door and Frame Construction Approved By Underwriters Laboratories, Inc.
| Labeled Doors | Certified Doors | |
| Masonry Hoistway | ||
| Steel Plate & Steel Plate Insulated | 13′-6″ (W) x 12′-0″ (H) (4115mm x 3658mm) | 16′-10-1/2″ (W) x 15′-0″ (H) (5145mm x 4572mm) |
| Metal Clad (Wood Core) | 8′-0″ (W) x 10’0″ (H) (2440mm x 3050mm) | 10′-0″ (W) x 12′ -0″ (H) (3050mm x 3658mm) |
| Drywall Hoistway | ||
| Steel Plate & Steel Plate Insulated | 10′-0″ (W) x 10′-6″ (H) (3050mm x 3200mm) | 13′-6 1/2″ (W) x 13′- 1 1/2″ (H) (4130mm x 4000mm) |
| Metal Clad (Wood Core) | 8′-0″ (W) x 10’0″ (H) (2440mm x 3050mm) | 10′-0″ (W) x 12′ -0″ (H) (3050mm x 3658mm) |
Power Arrangement – Bi-Parting Doors
Manual Arrangement – Bi-Parting Doors
Jamb & Wall Requirements
In designing the freight elevator shaft, architects and engineers must keep in mind the special structural requirements of the freight door installation.
Most freight elevator hoistways are of masonry construction. Courion strongly recommends all freight elevator entrances have metal sills and steel jambs that extend to the floor beam above.
Drywall Requirements
Today, however, some designers are using drywall. Courion was the first supplier to offer freight elevator doors that are UL tested and approved for installation in drywall hoistways.
Loading And Class
Bi-parting freight doors are designed to match the capacity and class of loading of the freight elevator as required by Section 2.11.12.4.2 ASME 17A.1-2000. The minimum rated load for bi-parting freight doors is based on the weight and class of the load to be handled, but in no case less than the minimums specified in Section 2.16.2 ASME 17A.1-2000. General explanations of the classes of loading are as follows:
Class A: General Freight Loading.
Where (1) the load is distributed, (2) the weight of any single piece of freight or of any single hand truck and its load is not more than 25% of the rated load of the elevator, and (3) the load is handled on and off the car platform manually or by means of hand trucks.
Class B: Motor Vehicle Loading.
Where the elevator is used solely to carry automobile trucks or passenger automobiles up to the rated capacity of the elevator.
Class C-1: Industrial Truck Loading.
Where (1) the industrial truck travels with the load and (2) the static load (including the industrial truck) during loading and unloading does not exceed the capacity of the elevator.
Class C-2: Industrial Truck Loading.
Where (1) the industrial truck does not travel with the load and (2) the static load (including the industrial truck) during loading and unloading is permitted to exceed the rated load. However, the maximum load during loading and unloading cannot exceed 150% of the rated load.
Parts
Courion offers freight elevator lock and switch parts that fit freight elevators including Auto Sta-Set Switches, Emergency Unlocking Device parts, Interlocks for each of Courion’s Freight Door Series, Limit Switches, Roller Arms and Side Opposite Latches.
Courion’s Car Gate Equipment works in coordination with their revolutionary freight elevator car gate system, and can be sized to custom fittings for a number of freight elevator systems and series.
Courion has two styles of power operated Retiring Cams. The “Q” Series Retiring Cam begin shipping with Courion’s Power operated Freight Door Systems in 1999. The “P” Series Retiring Cam was shipped with Courion’s power operated Freight Door Systems prior to 1999. Courion also offers a Fixed or Stationary Cam for manually operated Freight Door Systems, as well as certain power operated Freight Door Systems.
Courion offers a number of protection products to compliment all of their Freight Door Systems, including Light Curtains Safety Meeting Rails and Gate Reversing Edges. Each of these Door Protection Products also work with the Courion Automatic Reversing Edge System (C.A.R.E.).
